Checking Oil Pump Gear Drive...
- Drain oil tank.
- Remove the clamp that holds the shock accumulator. Do NOT
remove the accumulator oilline ever!!!!!!
- Remove the oil feed hose.
- Remove the oil filter hose. Make sure to loosen pressure on
the hose before loosening completely.
- Remove the return hose, if possible. If the hose is long
enough, its not absolutely neccessary!
- Carefully remove the two mounting screws (allen NOT
torx)... pump will drop with the screws removed, so be careful! Now you can
remove the return line anyway.
- Store the oil pump in a clean place, remember it's the
heart of the machine!!!!
- If you place the motorcycle against a wall or support it
safely to let it lean over the left hand side, you can look in the oil pump
hole.
- Now you can check the gear with a flashlight, rotate the
engine by putting it in gear (engine not running of course) and riding it
slowly back or forward.
- If you see ANY signs of wear have it replaced. And then
also examine the oil pump. Do not gamble with this, if you want to keep
enjoying your bike for awhile!
- If you're absolutely sure that there are no signs of wear
assemble the pump again and liberally coat all moving parts in the pump with
engine oil and install the pump with a new gasket.
- Connect the hoses again (make sure they are clean), fill
tank with fresh oil.